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Why Lead Free?
Lead is a metal with no known biological benefit to humans.
Too much lead can damage various systems of the body including the nervous and
reproductive systems and the kidneys, and it can cause high blood pressure and
anemia. Lead accumulates in the bones and lead poisoning may be diagnosed from
a blue line around the gums. Lead is especially harmful to the developing
brains of fetuses and young children and to pregnant women. Lead interferes
with the metabolism of calcium and Vitamins D. High blood lead levels in
children can cause consequences which may be irreversible including learning
disabilities, behavioral problems, and mental retardation. At very high levels,
lead can cause convulsions, coma and death. Lead can be dissolved in water when
lead pipes are used for transportation of water. So use of such pipes may be
harmful to human being. Hence lead free plumbing system is most favoured for
potable water transportation.
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What is the expected life of a ASTRAL Aquarius System?
Astral Aquarius PVC system design & standards incorporate
significant engineering safety factors which should translate to a long service
life Astral Aquarius System have a design service life of 50 years.
Astral Aquarius System is not susceptible to corrosion, scale
build up or electrolysis in areas where water, solid and / or atmospheric
conditions are aggressive.
Astral firmly believes that our system will provide a service
life as long or longer than alternative materials on the market.
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Will Astral Aquarius save me money?
Yes, As a professional, you will quickly realize that PVC can
be installed at least 25% more quickly than metal systems. Financial savings
are also realized with regard to lower tool costs and insurance advantage. Even
considering the frequent rise and fall of the metal price structure, PVC offers
a continuing materials cost advantage, as much as a full 50-60 % material
savings today.
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Will Astral Aquarius System offer a financial advantage to owners in terms of
utilities expense?
Yes, the thermal conductivity of a metal system is 2500 times
that of a PVC system. The improved insulating characteristics associated with
PVC can generate long-term saving for energy conscious homeowner or tenant
Astral Aquarius will hold the temperature of water for a much longer period of
time than metal tubing.
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Must I use plastic insulators wherever PVC passes through a stud?
Technically, no such provision need be make when passing
through wood stud. When passing through metal studs some form of protection
must be used to protect the pipe from abrasion and to prevent noise. This
protection may come from plastic insulation rubber grommets, pipe insulation or
similar.
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Should specific type of Primers and solvent cements be used on PVC system?
Astral always recommends use of solvent cement which is
specifically manufactured to meet the requirements of ASTM D 2564. All purpose
cements should not be utilized. Primers manufactured for PVC pipe is
acceptable. For more details, refer installation procedure of this manual.
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I have 'been told that PVC tubing ends may split during installation. Why
should this occur? How can these cracks be prevented?
Most cracks are initiated by rough handling. This handling can
occur during transportation, while being inventoried at the wholesaler, or
while on the job sight Also, Fine cracks can be caused by cutting the pipe with
dull or damaged ratchet cutters.
The vast majority cracks occur during colder weather months
when temperatures are below 10° C, PVC like most other plastics such as PP,
PEX, CPVC, may become somewhat brittle and should be handled more carefully.
To reduce problems resulting from cracked product, several
measures can be initiated:
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Educate your installers make them aware of the potential
problems and instruct them to handle PVC in a appropriate way.
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Use a saw or circular tubing cutter with a plastic tubing
blade to cut your pipe to length.
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Inspect pipe ends thoroughly prior to making a joint. Should a
crack be evident, cut off any split portion before proceeding.
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During cold weather, gripping the tubing highly around the
area to be cut for about 10 seconds prior to making the cut will warm the
tubing and reduce possible problems.
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What about health, safety and fire toxicity issues?
Tests performed at respected universities and independent
laboratories confirm that PVC is superior to metal systems in terms of water
quality effects and "no more toxic than wood" in fire.
Astral Aquarius PVC system is manufactured from compound which
is lead free and hence most favoured system in terms of health and safety. LOI
of PVC is 45, which means PVC is not reality burnable in atmosphere. Once the
burning source is removed, It stops burning.
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Is Astral Aquarius resistant to U.V. exposure?
- Effect of U.V. On polymers
"U.V. acts as a strong catalyst for the oxidations process
which breaks down the polymer chains, leading weakness in the pipes &
fittings and to loss of hydrostatic strength." Above effect is very much
possible with materials like PP & PE.
But for PVC main process is dehydrochlorination not Oxidation.
This dehydrochlorination does not break down the polymer chains to any
significant extent after outdoor exposure, being mainly limited to a surface
discoloration effect only.
There is a loss of Impact resistance due to impact modifiers
losing efficiency.
This may even result in increased modulas.
There is no significant loss in stress bearing capacity Impact
resistance mainly an Installation issue (before any U.V. exposure)
Still if a portion of the piping system will be left exposed
to U.V. light, a standard grate of exterior, latex paint (water base) will
protect the pipe adequately.
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Is it possible to use Astral Aquarius System at temperature around 10-15°C?
Practically, Yes. It is very much possible to use Astral
Aquarius at a temperature around 10 - 15°C. Normal temperature range of PVC
compound material is 23°C to 60 DC. As Temperature decrease beyond 23°C, PVC
becomes brittle like any other thermoplastic material. So its impact properties
decrease as temperature decrease but there is no reduction in hydrostatic
strength of material at lower temperatures so it can be used at lower
temperatures but very sound engineering design considerations required at a
such low temperatures to eliminate water hammers & impact issues.
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What about the noise emissions compare to metallic system?
The tendency of sound is to travel in the material with
fastest possible velocity.
This means in metal system, the sound travels metal because
the velocity of sound in metal is higher than that of in water and create noise
emissions. While in PVC system, noise will travel in water because the velocity
of sound in water is higher than that of in PVC. So PVC systems are as quiet as
physically possible.
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What about scale buildup?
Scale build up is a function of the roughness of the pipe, as
measured by the Hazen - Williams "C" factor, used in the Hazen - Williams
formulas for calculating friction head losses in piping system.
Higher value for C - Less friction,
- Less head loss.
with metal systems, Once corrosion starts "C" factor will
greatly reduced which result in head loss and scale build up With Astral
Aquarius PVC, there is no corrosion and hence scale build up is inhibited.
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Since PVC is IPS (Iron Pipe Size) and CPVC is CTS (Copper Tube
Size) So how can we connect it ?
We have other CPVC brand known as Astral FlowGuard. CPVC pipes
available from ½” to 2" (Copper Tube Size). You can easily join Astral Aquarius
PVC pipe (Iron Pipe Size) with Astral Flow Guard CPVC pipe (CTS) with suitable
Transition fittings. Transition of CTS to IPS or IPS to CTS is easily possible
with our one step solvent cement.
All information contained in this manual is given in good
faith and believed to be accurate and reliable. But because of many factors
which are outside our knowledge and control and affect use of product, no
warranty is given or is to be implied with respect to such information, nor we
offer any warranty of immunity against patent infringement. No responsibility
can be accepted for any error, omissions or incorrect assumptions. Any
specification can change without prior notice.