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Technical Guide - Installation Guide - Astral FlowGuard CPVC
Joining Astral Flowguard Pipe and Fittings

Cutting

In order to make a proper and neat joint, measure the pipe length accurately and make a small mark. Ensure that the pipe and fittings are size compatible. You can easily cut with a wheel type plastic pipe cutter or hacksaw blade. Cutting tubing as squarely as possible provides optimal bonding area within a joint.
Deburring / Beveling
Burrs and filings can prevent proper contact between tube and fitting during assembly and should be removed from the outside and inside of the pipe. A pocket knife or file are suitable for this purpose. A slight bevel on the end of the tubing will ease entry of the tubing into the fitting socket.
Fitting Preparation
Using a clean, dry rag, wipe dirt and moisture from the fitting sockets and tubing end. The tubing should make contact with the socket wall 1/3 to 2/3 of the way into the fitting socket.
Solvent Cement Application
Use only CPVC cement or an all - purpose cement conforming to astm - 493 or joint failure may result. When making a joint, apply a heavy, even coat of cement to the pipe end. Use the same applicator without additional cement to apply a thin coat inside the fitting socket. Too much cement can cause clogged water ways.
Assembly
Immediately insert the tubing into the fitting socket, rotate the tube 1/4 to 1/2 turn while inserting. This motion ensures and even distribution of cement within the joint. Properly align the fittings. Hold the assembly for approximately 10 seconds, allowing the joint to set-up.
Set and Cure Times
Solvent cement set and cure times are a function of pipe size, temperature and relative humidity. Curing time is shorter for drier environments, smaller sizes and higher temperatures. It requires 10 to 20 minutes for perfect joint.

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